Lyophilizers

Your Professional Lyophilizers Supplier

 

As a world-class manufacturer specializing in industrial lyophilization solutions, KEMOLO has established itself as the preferred partner for premium freeze drying equipment across six key industries: food & beverage innovation,pet nutrition excellence,functional nutrition products,botanical extracts & phytochemicals,biopharmaceutical manufacturing and vaccine preservation technologies.Our secure online platform offers multi-currency checkout (USD/EUR/GBP/CNY) and integrated PayPal,debit card,credit card payments.

 

 
  • Berry Freeze Dryer
    Product Description The major parts of Fruit Lyophilizer Freeze Drying Machine For Fruits Processing are characterized by stability and reliability and many other advantages, such as good-looking...
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  • Strawberry Freeze Dryer
    The major parts of Fruit Lyophilizer Freeze Drying Machine For Fruits Processing are characterized by stability and reliability and many other advantages, such as good-looking appearance, small...
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  • Lyophilizer In Pharmaceutical And Biotechnology
    1. The internal material is 304 stainless steel, which is anticorrosive, strong and easy to clean. 2. Touch screen display, PID function adjustment 3. Composite refrigeration technology, less...
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  • Food Lyophilizer
    ​Food lyophilizer is a kind of drying equipment to remove moisture from food products. The quality fo freeze dried product is the best compared to other drying methods. Every product has its own...
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  • Vacuum Lyophilizer
    Compared with the common drying methods, the nutrients and food flavor and shape of the food are kept in a large extent and the processed food can be stored for a long time under a normal...
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  • Industrial Lyophilizer
    Lyophilization or freeze drying is a process in which water is removed from a product after it is frozen and placed under a vacuum, allowing the ice to change directly from solid to vapor without...
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  • Commercial Lyophilizer
    ​Freeze-drying, also known as lyophilization or sublimation drying, is a method of careful drying of high-quality products.
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  • Fruit Lyophilizer
    The major parts of Fruit Lyophilizer Freeze Drying Machine For Fruits Processing are characterized by stability and reliability and many other advantages, such as good-looking appearance, small...
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  • Pilot Lyophilizer
    ​Lyophilizer is vacuum lyophilization machine. But pilot lyophilizer is a small one for trial. This type of pilot equipment is made as per the requirement the industrial scale lyophilizer.
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  • Laboratory Lyophilizer
    ​There are dozens of laboratory lyophilizer manufacturer and hundreds of laboratory lyophilizer supplier. For different usage purpose, there are different kinds of laboratory lyophilizers.
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  • Food Lyophilizer Machine
    ​The freeze-dried food produced by food lyophilizer machine features long period of quality assurance, good re-hydration nature, good-looking color, good favor, taste and high content of...
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  • Vacuum Lyophilizer Machine
    ​Vacuum lyophilizer machine is currently using the most advanced technology for food dehydration processing in the world.
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Why Choose Us
 
 
 

Product Application

Conductive type is mainly used for liquid extract solution like pharmaceuticals, biologicals or chemicals. And the radiant type is mainly used for food, like fruits, vegetables, plants, meat, chicken, shrimp, fish, cooked meal, coffee, milk etc.

 
 

Our Certificate

Kemolo freeze drying equipment is made according to international standard, and certified by CE, ASME, EAC, FDA and the company management is as per ISO9001 standard.

 
 

Production Market

The Kemolo freeze dryers They have been installed in China, New Zealand, Thailand, Malaysia, Indonesia, Mongolia, Uzbekistan, India, Lebanon, Turkey, Serbia, Russia, Estonia, Denmark, Spain, Kenya, South Africa, USA, Mexico, Guatemala, Nicaragua, Costa Rica, Colombia, Ecuador, Peru, Chile and Bolivia.

 
 

Our Service

We have professional team for pre-sales to give the customers useful advices and suggestions. When the freeze dry machine in manufacturing, we will update related information regularly. We have aftersales service team in China and America to provide in site technical support.

 

 

Types of Lyophilizers

lab freeze dryers

With a shelf area of 0.1 sq.m. to 1 sq.m.; used for simple removal, Phase 1 clinical trials, and scale-up production;

production units

With a shelf area of 1 sq.m. to more than 40 sq.m.; employed for high-volume productions, as well as Phase 2 and Phase 3 trials;

Lyophilizer In Pharmaceutical And Biotechnology
Cordyceps Lyophilizer

sterilizable lyophilizers

Units that are used when sterilization between cycles is needed, which is done through pressurized steam or hydrogen peroxide;

non-sterile freeze-dryers

Units that are usually more affordable than sterilizable units.

 

Product Specifications

 

 

Effective area of the shelf

1 m²

Processing capacity (raw materials)

12kg/time

Power supply

380V/50Hz

Installed power

6kw

Average power consumption

3 kWh/hour

Overall machine structure (Length×Width×Height)

2000*1000*1500mm

Weight

800kg

Aluminum tray

645*395*35mm

Number of trays

4

Temperature of the water catcher

≤ - 45°C

Temperature of the plate layer

Ambient temperature - 95°C

Vacuum degree

≤10pa

 

Key Features and Components of Lyophilizers

Chamber: The lyophilizer consists of a chamber where the material to be dried is placed. The chamber is designed to provide controlled temperature and pressure conditions during the freeze-drying process.

 

Condenser: The lyophilizer has a condenser that cools down the vaporized moisture from the frozen material, causing it to condense back into a solid form. This prevents moisture from contaminating the vacuum pump and helps maintain the vacuum level in the chamber.

Vacuum System

A vacuum pump is used to create and maintain a low-pressure environment within the chamber. The vacuum helps facilitate the sublimation process, allowing the frozen water to convert directly from ice to vapor.

Heating Elements

Heating elements are incorporated into the lyophilizer to provide controlled heating of the chamber. This helps to gradually raise the temperature of the frozen material during the drying phase, promoting sublimation.

Control System

The lyophilizer is equipped with a control system that allows for precise control and monitoring of various parameters, such as temperature, pressure, and drying time. The control system ensures that the freeze-drying process is conducted according to the desired parameters.

 

 

Product Paramenters

 

 

Model

HFD-1

HFD-4

HFD-6

HFD-8

Freeze-dried Area(M2)

0.1M2

0.4M2

0.6M2

0.8M2

Handling Capacity(Kg/Batch)

1~2Kg/Batch

4~6Kg/Batch

6~8Kg/Batch

8~10Kg/Batch

Cold Trap Temperature(℃)

<-35℃(No-load)

<-35℃(No-load)

<-35℃(No-load)

<-35℃(No-load)

Maximum Ice Capacity/Water Catch(Kg)

1.5Kg

4.0Kg

6.0kg

8.0kg

Layer Spacing(mm)

40mm

45mm

65mm

45mm

Tray Size(mm)

140mm*278mm*20mm 3Pcs

200mm*420mm*20mm 4Pcs

430*315*30mm 4mmPcs

430mm*315*30mm 6Pcs

Ultimate Vacuum(Pa)

15pa(No-load)

Vacuum Pump Type

2XZ-2

2XZ-2

2XZ-4

2XZ-4

Pumping Speed(L/S)

2L/S

2L/S

4L/S

4L/S

Noise(dB)

63dB

63dB

64dB

64dB

Power(W)

1100W

1550W

2000W

2300W

Power Supply

220V/50HZ or Custom

Weight(Kg)

50Kg

84Kg

120Kg

125Kg

Dimension(mm)

400*550*700mm

500*640*900mm

640*680*1180mm

640*680*1180mm

 

Model

HFD-10

HFD-15

HFD-4 PLUS

HFD-6 PLUS

Freeze-dried Area(M2)

1M2

1.5M2

0.4M2

0.6M2

Handling Capacity(Kg/Batch)

10~12Kg/Batch

15~20Kg/Batch

4~6Kg/Batch

6~8Kg/Batch

Cold Trap Temperature(℃)

<-35℃(No-load)

<-60℃(No-load)

<-70℃(No-load)

<-70℃(No-load)

Maximum Ice Capacity/Water Catch(Kg)

10.0kg

15kg

4.9Kg

6.0kg

Layer Spacing(mm)

35mm

42mm

45mm

65mm

Tray Size(mm)

430mm*265*25mm 8Pcs

780*265*30mm

7Pcs

200mm*450mm*20mm 4Pcs

430mm*315*30mm 4Pcs

Ultimate Vacuum(Pa)

15pa(No-load)

Vacuum Pump Type

2XZ-4

2XZ-4

2XZ-2

2XZ-4

Pumping Speed(L/S)

4L/S

4L/S

2L/S

4L/S

Noise(dB)

64dB

64dB

63dB

64dB

Power(W)

2500W

2800W

1650W

2400W

Power Supply

220V/50HZ or Custom

Weight(Kg)

130Kg

185kg

90Kg

140Kg

Dimension(mm)

640*680*1180mm

680mm*990mm*1180mm

600*640*900mm

640*770*1180mm

 

Model

HFD-15

HFD-20

HFD-25

Freeze-dried Area(M2)

1.5M2

2.0M2

2.5M2

Handling Capacity(Kg/Batch)

15~20Kg/Batch

20~25Kg/Batch

25~30Kg/Batch

Cold Trap Temperature(℃)

-55℃

Maximum Ice Capacity/Water Catch(Kg)

18Kg/24H

26Kg/24H

30kg/24H

Layer Spacing(mm)

40mm

40mm

48mm

Tray Size(mm)

270*780mm 7Pcs

390*900mm 6Pcs

390*900mm 7Pcs

Ultimate Vacuum(Pa)

2pa

Vacuum Pump Type

2XZ-4

2XZ-4

2XZ-4

Pumping Speed(L/S)

4L/S

4L/S

4L/S

Noise(dB)

<60dB

<60dB

<60dB

Power(W)

3000W

4500W

4500W

Power Supply

220V/50HZ or Custom

Weight(Kg)

165Kg

190Kg

237Kg

Dimension(mm)

650*1080*1165mm

800*1100*1170mm

800*1100*1270mm

 

Freeze-drying process

 

 

Wash and tidy.

Cut into slices, cut into pieces.

Lay flat on material tray and put into lyophilization chamber.

Set up the freeze-drying process, the equipment intelligent control operation.

After lyophilization, take out the sealed package.

 

 

Transportation

 

 

productcate-457-291

 

 

FAQ

 

 

Q: What is the difference between a Lyophilizer and a freeze dryer?

A: Lyophilizer and freeze dryer are synonymous names for the same equipment. A lyophilizer executes a water removal process typically used to preserve perishable materials, to extend shelf life or make the material more convenient for transport.

Q: What are the different types of lyophilization?

A: Lyophilization Cycle
Freezing: Lowering the temperature to freeze the product while controlling ice crystal formation.
Primary Drying (Sublimation): Applying a vacuum to remove frozen water through sublimation.
Secondary Drying (Desorption): Removing remaining bound water at a slightly higher temperature.

Q: What are the stages of Lyophilizer?

A: Lyophilization technique
The process has 3 main stages, namely, freezing, primary drying, and secondary drying stages. In the first stage, FREEZING, the water present in the sample is frozen, allowing for it to separate the other solute in the mixture.

Q: Which gas is used in lyophilization?

A: Liquid nitrogen
Lyophilization begins with freezing a product at a temperature of around -40°C to -50°C at atmospheric pressure. Liquid nitrogen is often used during this phase as a fast, environmentally friendly, and affordable refrigerant.

As one of the most professional lyophilizers manufacturers and suppliers in China, we're featured by cheap products and good service. Please rest assured to buy high quality lyophilizers at competitive price from our factory.

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